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Borealis Casico™ FR4804 Non-Halogen Flame Retardant Compound for Low Voltage Insulation and Jacketing

Category Polymer , Thermoplastic , Polyolefin
Manufacturer Borealis
Trade Name Casico™
Port Shanghai port,China
Trade Terms FOB, CFR, CIF
Payment Terms L/C, T/T, Western Union
Download PDF Borealis Casico™ FR4804 Non-Halogen Flame Retardant Compound for Low Voltage Insulation and Jacketing.pdf
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Material Notes:
Borstar FR4804 is a natural, thermoplastic polyolefin compound designed for flame retardant low voltage wire insulation and jacketing. As such, FR4804 offers a unique combination of good extrusion properties with a non-halogen flame retardant. FR4804 is specifically formulated for use in areas sensitive to smoke, corrosive fumes and toxic combustion products. Its flame retardant properties are conferred by a patented combination of inorganic filler and a novel, char-forming additive. FR4804 is readily pigmented to a variety of colors using standard wire & cable color concentrates designed for thermoplastic or crosslinked polyethylene. UV weather resistance is obtainable by the addition of a suitable carbon black or UV additive.BorstarFR4804 is intended to be used as a 90°C rated jacket for data cables. In addition it may also be used as a superior insulation or jacketing compound in PVC replacement applications. For most cable constructions FR4804 has sufficient flame retardant properties to satisfy single wire horizontal and European vertical burning flame tests. It is stabilized for use in contact with copper.Information provided by the Manufacturer.
Physical Properties Metric English Comments
Density 1.15 g/cc
0.0415 lb/in³
Compound; ASTM D792
Melt Flow 0.40 g/10 min

@Load 2.16 kg,
Temperature 190 °C
0.40 g/10 min

@Load 4.76 lb,
Temperature 374 °F
ASTM D1238
Mechanical Properties Metric English Comments
Hardness, Shore D 39
39
ASTM D2240
Tensile Strength, Yield >= 8.83 MPa
>= 1280 psi
Cable at 100°C, 10 days; ASTM D638
11.0 MPa
1600 psi
Cable - At 2 inch/min; ASTM D638
Elongation at Break 400 %
400 %
Cable; ASTM D638
Flexural Modulus 0.205 GPa
29.7 ksi
ASTM D790
Thermal Properties Metric English Comments
NBS Smoke Density 71
71
Non-Flaming Mode; ASTM E 662
72
72
Flaming Mode; ASTM D662
Oxygen Index 35 %
35 %
ASTM D2863
Electrical Properties Metric English Comments
Electrical Resistivity 4.50e+16 ohm-cm
4.50e+16 ohm-cm
Compound; ASTM D257
Dielectric Strength >= 19.7 kV/mm
>= 500 kV/in
Compound; ASTM D149
Dielectric Breakdown 40000 V
40000 V
ISO 6722
Processing Properties Metric English Comments
Middle Barrel Temperature >= 160 °C
>= 320 °F
Front Barrel Temperature >= 130 °C
>= 266 °F
Die Temperature >= 168 °C
>= 335 °F
Head Temperature >= 170 °C
>= 338 °F
Descriptive Properties Value Comments
Average Rate of Heat Release, kW/m^2 177
ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
CO, kg/dm^3 0.025
ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
CO2, kg/dg^3 1.8
ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Corrosivity of Combustion Fumes, uS/cm 1.5
IEC 754-2
Heat of Combustion, MJ/dm^3 28
ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Ignition Time, sec 150
ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Insulation Resistance Megaohm -cm 10000
IEC 227-2/2.4, 28 mil insulation on 16AWG Cu
Maximum Rate of Heat Release, kW/m^2 319
ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Pressure Test at High Temp, % 9
IEC 811-3-1, Cable - Pressure Test at High Temperature(90°C, 4 hours)
Smoke Obscuration, m^2/dm^3 447
ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Time to Dm (max) min 20
ASTM E 662, Non-Flaming Mode
Time to Dm (max), min 13
ASTM E 662, Flaming Mode
Water Absorption, mg/cm2 0.1
UL 1581, At 70°C, 14 days
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